Waterjet Cutting Machine: Its Benefits for Aluminum and Stainless Steel

The use of a waterjet cutting machine has long been around. In the past, it was used to cut lumber from large trees and since that time, it has greatly improved. As a result, it has become a highly-effective method to cut almost any type of flat materials like aluminum and stainless steel.

A waterjet machine makes use of a high-pressure stream of water when cutting or cleaning materials. This cutter is usually connected to a high-pressure pump of water. The water is being ejected from the nozzle and this cuts through the material with high speed water. Additives that are in the form of abrasives are present to help with the said process.

Below are some of the known benefits of using a waterjet machine for aluminum and stainless-steel sheets.

The Power of the Machine

At first, you may not expect that water will be a great and powerful cutting tool. A waterjet cutting machine has the ability to cut through as much as a 10-inch aluminum plate or 8-inch stainless steel.

 

No Heat

Since it became more known, waterjet cutting has become the more preferred method for the kind of materials that are sensitive to a high temperature that are usually generated when making use of other methods. Since there will be no heat-affected zone, the effects of heat will be minimized which then allows metals to be cut without damaging or altering the surface of the material that is being cut.

 

High Precision

Waterjets are one of the most precise cutting tools due to the fact that they care capable of achieving an accuracy of 0.13mm and repeatability of 0.03mm. Using a waterjet for aluminum and steel provides precision and a burr-free finish. This also helps eliminate the need for any secondary surface finishing, which then equates to saving more money.

 

Speed

The use of a waterjet for cutting projects would mean that this can be done in an efficient and fast way. There are different reasons for this.

  •         Shorter setup time
  •         Faster cutting methods
  •         Re-cutting is minimized due to its precision

 

Environmentally Sound

A waterjet is considered as a green technology. For one, this is due to the fact there no hazardous waste is produced in the cutting process. Next, since it can cut off re-usable scrap materials, it prevents unnecessary waste that may happen when using a traditional cutting method. This amount will be dependent on the cutting head orifice size. The water can even be recycled with the use of a closed-looped system. The wastewater is also clean enough to filter and dispose of.

 

Safe Work Environment

With a waterjet, smoke, airborne dust particles, and contaminants are eliminated from cutting materials. This improves the work environment and even reduces problems that arise from the operator’s exposure.

If you need to cut aluminum or steel and you are looking for the right machine to do the job, then a waterjet will be a great choice to consider.

Choosing the Right CNC Plasma Cutter for Sale

There are several factors to consider when buying a CNC plasma cutter for sale. Some of them would include reliability, cut capacity, ease of use, cut quality, and operating cost. The very first step is to know the type of plasma cutting do you intend to do. Do you plan to cut by hand or with the use of a table? There are some plasma cutting tools that can do both things, from handheld to mechanized cutting, then back again. On the other hand, there are some systems that include a CNC interface, as well as an internal voltage divider which offer more options for mechanized applications.

 

Plasma Cutting Job

As soon as you get to know the kind of plasma cutting that you have to do, the next thing you should consider will be the thickness of the material that you intend to cut. In this case, the general rule is to select a system that has a recommended cut capacity that will match the thickness of the material that you will be cutting 18 percent of the time. For instance, if you plan to cut a ½ inch thick metal and will only cut metals that are a bit thicker on an occasional basis, then you opt to have a ½ inch system.

 

Cut Quality

This is one of the most important things to consider when choosing a CNC plasma cutter for sale. It will not only impact the quality of the finished piece but will also save time, especially in the later stages of production. Typically, you would prefer a smooth and clean edge so you won’t have to spend so much time on secondary works. Aside from clean and smooth cuts, plasma cutting systems can create a narrower kerf. This means that the cuts will be more precise and there will be lesser wasted metal.

 

Reliability

Reliability is another factor that you need to consider. Generally, one of the most reliable plasma cutting systems are the ones that are engineered with lesser parts, make use of a software instead of hardware, and are manufactured to ISO standards. You also need to consider a centralized fan configuration to bring in some cool air through the center of the system.

 

Size and Weight

If there is a need for you to move around and do a lot of work away from the workshop, the size and weight should be a big part of your decision. Advances in engineering means that you can acquire a lightweight system without sacrificing performance and power. There are some systems that can be adjusted automatically for voltage variations and this is very helpful if you plan to work off a generator.

 

Operating Cost

Lastly, the cost is a factor that should not be missed. Cut speed, performance, and cut quality play an important role, but so does plasma consumable cost. The plasma consumable life may vary from one brand to another. Having a longer plasma consumable life is a lot more important as it helps reduce downtime for changeouts and it even lowers the cost for new plasma consumables.

The Role of Waterjet Cutting in Aerospace Industry

cnc photo

The aerospace industry has big projects that require the use of complex technology that can provide complete precision. This industry is not only responsible in producing aircrafts, aircrafts engines, and other parts; but as well as in providing scientific developments, military solutions, as well as other components that comprises a huge part of the modern world.

This industry has no room for errors as this employs the versatility and accuracy of water jet cutting machine in creating a wide range of components- from simple jet engines and turbine blades, to customized control panels, etc.

 

Aerospace Industry: Precision Needs

The industry is very widespread and diverse. It covers everything from military solutions specifically designed for defense to commercial aircrafts. When it comes to production, every component needs to be properly made to the highest quality as the smallest error or weakness in structure can lead to serious disasters.

Producing parts for the said industry with a wide range of exotic and high-strength materials can be so much more complex than creating other consuming goods. It has traceability requirements that are highly stringent and stricter tolerances. This means that the industry requires a machining process that is capable of following the highest levels of production. Given the manufacturing and high standard demand, waterjet cutting entered the picture and swept away the competition.

 

Aerospace Production: What Waterjet Technology Can Offer?

Waterjets have proven their precision, reliability, and sturdiness in meeting the right standards of aerospace production.

In most parts, waterjets are preferred because of their adaptability. Aside from being able to adjust them according to specific needs, waterjets can even be standardized for uniform and precise production. They are adaptable to various projects and material types. Moreover, they can cut through different substances even materials that experience damage from other type of fabrication processes. This includes the following.

 

  •         Glass
  •         Titanium
  •         Alloys
  •         Foam
  •         Carbon fiber
  •         Stainless Steel
  •         Plastic
  •         Rubber
  •         Copper
  •         Brass
  •         Aluminum

 

The reason behind why waterjets is capable of cutting numerous materials is because they use a cool cutting process without heat-affected zones. Laser for instance, encounter difficulty in cutting materials that has high thermal conductivity. On the other hand, a waterjet machine can eradicate heat-affected zones that can potentially lead to structural weakness and microscopic cracks.

 

Waterjet Technology: Added Benefits

Water jet cutter is definitely one of the best and most adaptable manufacturing solutions the world has today. It is capable of delivering a smooth and clean cut that need very minimal fixturing. In the aerospace industry, this means that producing parts can be done efficiently without having to suffer from structural issues.

Looking at all the benefits and capabilities that this technology can provide, it’s a no-brainer that this is the preferred machine for companies that manufacture military devices, planes, and space vehicles.

 

How Does Education Benefit from 3D Printing?

Regardless of what stage in life we are in now, it’s important that we keep on learning more and new things about the things around us and this includes 3D printing technology. In the last few years, the education sector has been working so hard to improve lesson plans, as well as to make them more technology-based and interactive to young learners will be interested to learn more about technology. This kind of approach and programming is applied in educational institutions for older students, especially that they are just a few steps away to the job market. At the same time, many adults in the workplace and looking for workshops and programs to learn more about three-dimensional printing.

Although there are concerns that the technology may undermine skilled occupations and it will be used to manufacture dangerous items like firearms, there are certain parts of education sector that willingly welcomed this technology. This is simple because of the numerous benefits it can offer such as the ones below.

 

Education Sector Benefiting from 3D Technology

New Learning Possibilities

Aside from being able to see designs come to life, with the help of this technology, students can interact with finished products and experience with them. This is something that was not possible in the past.

 

Access to more Learning Materials

When a teacher or the school lacks access to learning materials, the technology can help them make materials right there and then.

 

Creates Engagement and Excitement

Instead of passively reading a textbook or spending time listening to the teacher, now students can have a more interactive interest in 3D printing technology as it can be a very hands-on activity.

Encourages Innovation and Creativity

When given access to a 3D printer and design software, there will be endless possibilities for students to create anything. This encourages their innovation and creativity.

 

Promoted Problem-Solving and Critical-Thinking Skills

In the education sector, students are expected to exercise their problem-solving and critical-thinking skills. In this case, the technology can assist them immeasurably.

Better Knowledge Retention

Using the technology as an aid, people are given the chance to learn more knowledge and information effectively instead of simply listening or seeing.

 

An Affordable Teaching Tool

A few years back, 3D printers cost a lot but now, they are so much more affordable compared to other teaching tools like computers and laptops.

Although there are many people who think that the technology is just a way for students to express their creativity and to experiment on things, it is actually more than that. In fact, the learning materials that the technology can produce for different subjects like science and math can inspire the new generation of architects, engineers, and other creative and empirical occupations.

 

Guide to Using a CNC Cutting Machine

Today, there are so many types of CNC cutting machine that can be found in the market. But the CNC or also known as Computer Numerical Control plasma cutter is one of the most expensive ones we can find today but is always considered to be a great investment due to the benefits it can offer. If you have plans of buying one for your business, then you should know the following things on how to usee machine properly.

 

Guide to Using a CNC Cutting System

A CNC cutting machine is capable of cutting metals in thick sheets. It is controlled by a computer and because of this, the results are more precise and fine, one reason why it is preferred and widely used in many industries like fabricating, production, and manufacturing.

 

Prerequisites to Using the Machine

When you are employing CNC plasma cutting systems in your business, you should know that during the initial period, the system requires a bit of attention and you have to make sure that everything is already before you proceed on operating it live. There are also some important things that you need to check.

 

Power Requirements

Aside from checking the power requirements, you also need to ensure that your plasma cutter is properly connected to the UPS. In the case of a power outage, doing so will let the cutting to go on without any interruptions. Avoiding the cutting to stop midway is very important to prevent imperfect cuts.

 

Check if the Workpiece is Firmly Fixed to Your Cutting Table

Failing to do so will result to the workpiece to be moved away as soon as you begin the cutting process. This can result to haphazard cutting.

 

During Operation, Keep a Safe Distance from the Machine

The cutting process can be dangerous. When cutting, metal can be blown from the workpiece. You can get hurt by the flying debris and shards that are being produced from the cutting. At the same time, the cutting process produces fumes that can also be harmful to health.

 

How to Use a CNC Cutting Machine?

When buying the cutting machine, a cutting software will be provided together with the machine. This software needs to be installed and you need to familiarize yourself on how to use the machine. In some cases, you may need to undergo a short training on how to program and operate the said machine. Before you begin the cutting, it would be great if you can cut some pieces for trial.

You also need to plan the process by programming the details such as measurements, dimensions, and coordinates in the computer before you begin to cut.

Moreover, you need to read the user manual so you can use the machine carefully, take precautions, and follow all the safety instructions when cutting. If you follow all these, then you are set create some great masterpieces.

 

The Role of Waterjet Cutting in Aerospace Industry

The aerospace industry has big projects that require the use of complex technology that can provide complete precision. This industry is not only responsible in producing aircrafts, aircrafts engines, and other parts; but as well as in providing scientific developments, military solutions, as well as other components that comprises a huge part of the modern world.

This industry has no room for errors as this employs the versatility and accuracy of waterjet cutting in creating a wide range of components- from simple jet engines and turbine blades, to customized control panels, etc.

 

Aerospace Industry: Precision Needs

The industry is very widespread and diverse. It covers everything from military solutions specifically designed for defense to commercial aircrafts. When it comes to production, every component needs to be properly made to the highest quality as the smallest error or weakness in structure can lead to serious disasters.

Producing parts for the said industry with a wide range of exotic and high-strength materials can be so much more complex than creating other consuming goods. It has traceability requirements that are highly stringent and stricter tolerances. This means that the industry requires a machining process that is capable of following the highest levels of production. Given the manufacturing and high standard demand, waterjet cutting entered the picture and swept away the competition.

 

Aerospace Production: What Waterjet Technology Can Offer?

Waterjets have proven their precision, reliability, and sturdiness in meeting the right standards of aerospace production.

In most parts, waterjets are preferred because of their adaptability. Aside from being able to adjust them according to specific needs, waterjets can even be standardized for uniform and precise production. They are adaptable to various projects and material types. Moreover, they can cut through different substances even materials that experience damage from other type of fabrication processes. This includes the following.

 

  •         Glass
  •         Titanium
  •         Alloys
  •         Foam
  •         Carbon fiber
  •         Stainless Steel
  •         Plastic
  •         Rubber
  •         Copper
  •         Brass
  •         Aluminum

The reason behind why waterjets is capable of cutting numerous materials is because they use a cool cutting process without heat-affected zones. Laser for instance, encounter difficulty in cutting materials that has high thermal conductivity. On the other hand, a waterjet machine can eradicate heat-affected zones that can potentially lead to structural weakness and microscopic cracks.

 

Waterjet Technology: Added Benefits

Water jet cutting machine is definitely one of the best and most adaptable manufacturing solutions the world has today. It is capable of delivering a smooth and clean cut that need very minimal fixturing. In the aerospace industry, this means that producing parts can be done efficiently without having to suffer from structural issues.

Looking at all the benefits and capabilities that this technology can provide, it’s a no-brainer that this is the preferred machine for companies that manufacture military devices, planes, and space vehicles.